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18/01/2016

ME6005 PROCESS PLANNING AND COST ESTIMATION-Anna University(Free Download Notes)

ME6005                          PROCESS PLANNING AND COST ESTIMATION      L T  P  C 3   0 0  3
OBJECTIVES:
To introduce the process planning concepts to make cost estimation for various products after process planning

UNIT I             INTRODUCTION TO PROCESS PLANNING                                                         10
Introduction- methods of process planning-Drawing interpretation-Material evaluation – steps in process selection-.Production equipment and tooling selection

UNIT II            PROCESS PLANNING ACTIVITIES                                                                      10
Process parameters calculation for various production processes-Selection jigs and fixtures  election of  quality  assurance  methods  -  Set  of  documents  for  process  planning-Economics  of  process planning- case studies

UNIT III           INTRODUCTION TO COST ESTIMATION                                                             8
Importance of costing and estimation –methods of costing-elements of cost estimation –Types of estimates – Estimating procedure- Estimation labor cost, material cost- allocation of over head charges- Calculation of depreciation cost

UNIT IV          PRODUCTION COST ESTIMATION                                                                         8
Estimation of Different Types of Jobs - Estimation of Forging Shop, Estimation of Welding Shop, Estimation of Foundry Shop

UNIT V           MACHINING TIME CALCULATION                                                                        9
Estimation of Machining Time - Importance of Machine Time Calculation- Calculation of Machining Time for Different Lathe Operations ,Drilling and Boring - Machining Time Calculation for Milling, Shaping and Planning -Machining Time Calculation for Grinding


OUTCOMES:

TOTAL: 45 PERIODS

Upon completion of this course, the students can able to use the concepts of process planning and cost estimation for various products.

TEXT BOOKS:
1.        Peter scalon, “Process planning, Design/Manufacture Interface”, Elsevier science technology
Books, Dec 2002.

REFERENCES:
1.        Ostwalal P.F. and Munez J., “Manufacturing Processes and systems”, 9th Edition, John Wiley,
1998.
2.        Russell R.S and Tailor B.W, “Operations Management”, 4th Edition, PHI, 2003.
3.        Chitale A.V. and Gupta R.C., “Product Design and Manufacturing”, 2nd Edition, PHI, 2002.